Leadman - Production

Role Title: Leadsman

Reporting to: Production Supervisor

Business Unit: KIRBY Kuwait

Department / Section: Operations – Plant

A. ROLE & CONTEXT

Purpose:

Supervision of production activities on workstations in line with the departmental goals / requirements.

Context:

On time production of PEB building components as per the required Quality standards

B. ROLE ACCOUNTABILITIES

Overview

• Receive the daily production plan & job priorities from Foreman.
• Allocate the job assignments to the peers working under him.
• Issue the production related documents to workstations, explain any criticalities involved,
• Feeding the workstations as per the shift production plan,
• Organise movement of materials in between workstations & to finished goods storage areas after completion of production,
• Data entry & operation wise production order confirmations in SAP,
• Ensure, optimum utilisation of man, machine & raw materials, so that there is minimum scrap generated / no rework / no rejections.
• Check & validate, the individual workstation production reports submitted by workmen.
• Prepare, a consolidated shift wise production completion Report of all the workstations under purview & report to the Foreman.
• Adhere, to all safety rules and practices of the Co.
• Re -address / convey the employee grievances to foreman / plant superintendents,
• Conduct Toolbox meetings at the start of each shift in the respective areas.
• Drive the sick / accident personnel to Hospital especially during night shifts
• Ensure, that the production is at the required productivity and Quality is at the Company standards.
• Seek, all required support from Foreman to achieve the production targets.
• Participation & lead team efforts in 5S, EHS initiatives related to respective work areas

C. EXPERIENCE AND QUALIFICATIONS

Minimum Experience & Essential Knowledge

3 -5 Years working experience as a Leadsman in a reputed PEB manufacturing / a reputed heavy fabrication industry

Minimum Entry Qualifications

B.E / B.Tech / Diploma in Mechanical / Industrial production Engineering.

relevant experience in a PEB manufacturing / a reputed heavy fabrication industry

D. KEY PERFORMANCE INDICATORS

• Productivity
• Quality
• % Scrap

E. KEY RELATIONSHIPS & DECISION MAKING

Reports to

Production Supervisor/ Engineer

Network

Other production departments,PPC, QC, Maintenance, Stores, Safety.

Decision making authority

To consult with Production Supervisor / plant Manager for all major decisions impacting the productivity / quality of the production output

Business impact of role

Medium.

F. SKILLS

Technical & non technical

• Conversant with Engineering drawings, Good technical Skills relevant to PEB / structural fabrication.
• Knowledge of Computers like MS office & AutoCAD is preferable.
• Well conversant with all Engg processes / procedures especially welding processes like FCAW, SMAW, SAW.
• Well conversant with Production Tools, jigs and fixtures and measurement instruments.
• Working exp in SAP Environment is advantageous.
• Operating knowledge of all latest Computer packages, AUTO CAD.
• Working exposure with ISO 9001, OHSAS 18001 are preferable.
• Good command on languages Hindi, English, Arabic are preferable.

Other

• Good ATTITUDE,
• Result oriented
• Respect & practice “Safety First” principle.
• Team working,
• Discipline on duty,
• Punctuality,
• Good Communication skills,

G. ORGANISATION CHART

Plant Manager

ß

Plant supdt. (Shift In charge)

ß

Engineer/Supervisor (Line In charge)

ß

                                    Leadsman  (Bay in charge)            (THIS ROLE)

Direct Superior:

Date: 01/09/2009

Human Resources

Date: ___/___/____