Mechanical Engineer

Long Description

Job Summary

Execution of maintenance activities in the plant during the shift in line with the departmental goals / requirements. 

Job Responsibilities

Overview

•    Review the ‘Shift handing over’ with prior shift engineer to know the status of job tickets running /completed /balance in maintenance. 
•    Take the physical attendance of the workmen.
•    Conduct Tool box meeting at the start of each shift as per the Guidelines of ‘Tool Box Meetings’
•    Allocate the job assignments to the peers working under him & issue the related Work Order details / documents & explain any criticalities involved.
•    Physically meet the Production Shift In charge for further clarity on priorities for production related breakdown urgencies.
•    Ensure that all breakdown Notifications are attended immediately & there is no stoppage to Production activities.
•    Prepare and conduct ‘Routine Inspection’ of the Machines, Equipments & Utilities.
•    Execute ‘Preventative Maintenance’ (PM) as per the pre defined & approved PM schedule.
•    Assist the Production Engineers to ensure that ‘Autonomous Maintenance’ is being followed at all work stations.
•    Pl ensure that Data entry & Notification documentation is viewed & maintained on a hourly basis in SAP. 
•    Ensure that the required ‘Machine Breakdown’ data is also recorded & handed over in work station ‘Log books’. 
•    Hourly basis routine checks / monitoring of Machines / machinery are carried out as per the Maintenance schedules.
•    Ensure that all employees working under him use the required PPEs & adhere to all safety rules / practices of the Co. 
•    Ensure that the maintenance activities are at the required speed and Quality levels as per the Company standards.
•    Seek all required support from Superiors to achieve the required targets.
•    Check & validate, the individual breakdown Completion reports submitted by workmen.
•    Ensure that SAP notifications are received for the  breakdowns of all the critical machines ( Machines which affect the production flow on break down ) 
•    Prepare a consolidated shift wise Work completion Report & report to the Maintenance Manager / HOD.
•    Ensure Participation & play a support Role in team efforts for 5S & EHS initiatives.
•    Ensure that immediate reporting of any kind of ‘Near Miss’ / ‘First Aid’ cases / ‘Safety Incidents’ to the Safety officer & concerned Superiors is done.

Candidate Requirements

Knowledge :

•    Conversant with Engineering and schematic drawings, Good technical Skills relevant to hydraulic, electrical and pneumatic trouble shooting.
•    Basic / working knowledge of PLC , CNC, DRIVES , Hydraulic and pneumatic components.
•    Knowledge of Computers like MS office.
•    Working knowledge of AutoCAD is preferable.
•    Conversant with operation and hands on experience in repair processes of FCAW, SMAW, SAW machines. 
•    Basic knowledge of LEAN manufacturing techniques & at par knowledge in Operational Excellence methodology.
•    ‘White Belt certification’ in Six sigma is a MUST.
•    Well conversant with use of Production Tools, jigs and fixtures and its setting procedures.
•    Working exp in SAP Environment is advantageous. 
•    Working exposure with ISO 9001, OHSAS 18001 are preferable.
•    Good command on languages Hindi & English.
Skills : 

•    Good ATTITUDE, 
•    Discipline on duty & Punctuality, 
•    Respect & practice “Safety First” principle.
•    Possess “Sense of Urgency”
•    Good practical and technical skills,
•    Good Communication skills 
•    The ability to work fast and effectively under pressure 
•    The ability to manage a varied workload 
•    Good problem-solving skills 
•    The initiative to work on your own or as part of a team 
•    An awareness of health and safety legislation. 
•    Good eyesight and normal color vision 
 

Education